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High-speed multi-axis linkage intelligent pipe bender
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Key words:
High-speed multi-axis linkage intelligent pipe bender can realize high-precision left and right pipe bending, online automatic detection of pipe bending accuracy; Realize unmanned production and reduce material waste, reduce production costs; High production efficiency, multi-axis linkage, up to a total of 8 layers of double-head mold clamping automatic simulation processing; automatic weld identification, automatic clamping force detection, wear alarm, automatic loading and unloading, automatic lubrication system, abnormal alarm, real-time operation monitoring, remote help, etc.; full servo power control, high-precision transmission components, repeated positioning accuracy of 0.02mm.
laser
The high-pressure forming equipment is specially designed and developed to meet the special needs of the forming process of lightweight and high-strength structural parts of automobiles, and its development trend is large-scale, flexible and intelligent; and the pressure control and hydraulic servo control of the ultra-high pressure device are the core of the development of the forming equipment, and its performance characteristics are as follows:<br>Each equipment is equipped with two pressurized cylinders with a maximum pressure of 400MPa, which can process complex workpieces with large deformation and high yield strength;<br>The pressure control accuracy of the booster cylinder is ± 0.5Mpa, which can fully meet the requirements of the pipe forming pressure accuracy;<br>The resolution of the oil cylinder displacement sensor is 0.001mm, and the accuracy of the side cylinder during actual control is 0.1mm, which can fully meet the requirements of the filling accuracy when the workpiece is formed;<br>The oil cylinder adopts one-to-one servo control, the fastest speed can reach 110 mm/s, while the traditional servo valve has a small diameter, and the speed is much faster than that of servo valve control at the same cost.</br></br></br></br>
The 16-axis double-station laser processing center can realize six-axis linkage high-precision laser cutting. The double-head simultaneous independent processing is suitable for fast and high-precision cutting of various special-shaped pipe fittings, automobile covering parts, hot-formed steel components for car vehicles and special-shaped parts. The humanized operation interface and comprehensive upgrade of the cutting expert parameter library can quickly correct and change the cutting trajectory.<br>Cutting-edge laser technology and advanced digital control technology depth integration, high efficiency double workbench four station, production capacity doubled.</br>
Laser scanner equipment is a set of equipment that can obtain the three-dimensional topography of the surface of the object. Laser scanning machine can complete the three-dimensional shape scanning measurement of the surface of the object under the condition of automatic movement of the manipulator, so it has the characteristics of high automation, real-time data acquisition, dynamic data acquisition and so on. Generally, it includes servo motor, manipulator and laser scanner as the core components. The laser scanner is fixed by metal and manipulator to achieve the effect of automatic scanning.
The equipment adopts high-precision BT50 power spindle and high-precision cross hard rail slide table, the milling pin feed is controlled by German Lux MTXmicro numerical control system and Rexroth original servo motor, and Spanish high-precision grating ruler is used to form closed-loop control of milling volume. The milling pin surface is detected by four Panasonic HG1 series laser displacement sensors, and finally converted into the required beam angle and inclination angle through PLC system. In addition, the supporting automatic lubrication system to fully lubricate the transmission and sliding parts, and comes with an automatic chip removal system to keep the processing area clean and hygienic.
News
New energy vehicle industry
High-cutting-edge laser technology
Lightweight metal forming
New lightweight high strength steel
Daily maintenance precautions of automatic pipe bender equipment
Pipe bender maintenance and pipe bending speed need to pay attention
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