High-speed multi-axis linkage intelligent pipe bender

High-speed multi-axis linkage intelligent pipe bender can realize high-precision left and right pipe bending, online automatic detection of pipe bending accuracy; Realize unmanned production and reduce material waste, reduce production costs; High production efficiency, multi-axis linkage, up to a total of 8 layers of double-head mold clamping automatic simulation processing; automatic weld identification, automatic clamping force detection, wear alarm, automatic loading and unloading, automatic lubrication system, abnormal alarm, real-time operation monitoring, remote help, etc.; full servo power control, high-precision transmission components, repeated positioning accuracy of 0.02mm.

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rd@trizgroup.cn

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Product Description

Function Description

Can realize simulation, bending and other integrated processing;
It can realize the structural strength analysis of pipe fittings, the simulation of pipe fittings processing, and the determination of the interference area of the processing process;

Easy to change the mold, can be installed up to a total of 8 layers of double-head mold, to achieve complex pipe fittings disposable elbow;

It can realize the functions of simulation processing, online detection, curve recording, automatic lubrication, real-time monitoring and fault alarm in the production process.

Industry Applications

Processing Technology of Bend Pipe

Three-dimensional bending of carbon steel, stainless steel, copper, aluminum alloy and other materials in automobile manufacturing, aerospace industry, medical equipment, petrochemical industry, household industry and other fields.

Automobile manufacturing field

Automobile chassis parts

motorcycle frame

Automotive exhaust system

Fitness Equipment
Mechanical manufacturing field

All kinds of metal pipes

Hydraulic system

Pneumatic system

Air conditioning line
Other areas

Aerospace

Petrochemical

Medical Devices

Home industry

Product Introduction

Equipment composition

Bend rotating arm, tube blank rotation, auxiliary push fixed cantilever, tube blank support, head rotation, auxiliary push of residual material, head movement, core pulling, feeding trolley, control system, tube blank clamping
software operating system

Based on the secondary development of WINDOW platform, it has the characteristics of automatic simulation processing, automatic weld recognition, automatic clamping force detection, automatic loading and unloading, automatic lubrication system, automatic abnormal alarm, real-time operation monitoring, remote help and so on.
Transmission parts

High precision ball screw

Low backlash reducer

High precision linear guide

virtual simulation

Online simulation can be used to automatically calculate the optimal bend path to avoid interference areas in the machining process.
German Beifu Control System

Control computer

Drive

Servo motor
Other Hardware

Germany Egus drag chain cable

Schneider Low Voltage Electrical Components

sealed cabinet with air conditioner

Technical parameters

Project		Unit	Value/Characteristic
Appearance specification	Weight (including control console)	KG	9000
	Dimensions (l * d * h)	mm	4600x2400x2000mm
	Color	-	Black, white orange pattern spray
Working environment	Studio temperature	℃	5/ 40
	Storage temperature	℃	-25/ 55
	Humidity at maximum phase	%	5-75(mx.for24h)
Electrical System	Voltage	V	380 soil 5%
	Power supply type	-	three-phase two-wire system
	Frequency	Hz	50±1%
	Total motor power	KW	65
	Rated current	A	100
Lubrication system	Lubrication system tank capacity	L	3
	Lubrication system pressure	MPa	2.5max
	Mandrel lubrication system box capacity	L	8
	Mandrel lubrication system pressure	MPa	3maX
Technical parameters	Max. Bend Diameter	mm	100
	Maximum bending radius (excluding push bending)	mm	200
	Maximum tube length	mm	2300
	Maximum feeding speed	mm/s	700
	Maximum bending speed	°/sec	70
	Maximum speed of tube rotation	°/sec	300
	Maximum Nose Moving Speed	mm/s	730
	Maximum rotation speed of the machine head	°/sec	100
	Maximum feeding speed of follower die	mm/s	160
	Maximum speed of residual material	mm/s	160
	Repeated positioning accuracy	mm °	Feeding = ± 0.03 Nose Translation = ± 0.03 Boosting = ± 0.02 Residual Material Push = ± 0.02 Bend = ± 0.03 Nose Rotation = ± 0.03 Billet Rotation = ± 0.03
	Repeated positioning accuracy	mm °
	Maximum output torque of elbow	N.M	20000
	Maximum output force of feeding	KN	80
	Maximum core pulling force	KN	80
	Max. clamping force of main clamp	KN	250
	Maximum clamping force of auxiliary clamp	KN	200
	Boosting maximum pushing force	KN	60
	Maximum push-out force of residual material	KN	60
	Maximum bend angle	°	180
	Feeding stroke	mm	2050
	Nose travel	mm	1150
	Core-pulling stroke	mm	300
	Boost stroke	mm	150
	Residual material push-out stroke	mm	230
	Main clamp clamping stroke	mm	170
	Clamping stroke of auxiliary clamp	mm	170

Key words:

laser